Induction Forging Ultra High Frequency Induction Heating Equipment For Hot Forming
INDUCTION HEATING:
Induction heating is a fast,efficient,precise and repeatable heat treatment method for heating metals or other electrically-conductive material.Material is a metal such as steel,iron,brass,aluminum,alloy,copper,stainless steel,tungsten,nickel,precious metals,silver,zinc,gold and etc.or be semiconductor such as silicon carbide,carbon or graphite.
INDCUTION FROGING AND HOT FORMING:
Metal forging and hot forming are excellent induction heating applications. Industrial forging and hot forming processes involve bending or shaping a metal billet or bloom after it has been heated to a temperature at which its resistance to deformation is weak. Blocks of non-ferrous materials can also be used. Induction heating machines or conventional furnaces are used for the initial heating process.
The approximate hot forming temperatures of the most commonly used industrial materials are:
• Steel 1200º C • Brass 750º C • Aluminium 550º C
Total Forming Applications:
Induction heating machines are commonly used to heat steel billets, bars, brass blocks, and titanium blocks to the proper temperature for forging and hot forming.
Partial Forming Applications
Induction heating is also used to heat parts such as pipe ends, axle ends, automotive parts, and bar ends for partial forming and forging processes.
Power Requirements:
The power required to heat your work piece depends on:
- The mass of your work piece
- The material properties of your work piece
- The temperature increase you require
- The heating time required to meet your process needs
- The effectiveness of the field owing to the coil design
- Any heat losses during the heating process
After we determine the power needed to heat your work piece we can select the correct induction heating equipment taking the coil coupling efficiency into consideration.
THE PARAMETERS OF THE GYHD-100AB:
| Model | GYHD-100AB (Three phase) |
| Work power | 340v-430v |
| Max input current | 150A |
| Max output power | 100KW |
| Fluctuating frequency | 100-200KHZ |
| The flow rate of cooling water | 0.15-0.3Mpa 10L/Min |
| Water temperature protection point | 40C |
| Product size | main :874x520x1100 mm |
| transformer :870x430x750 mm |
| Net weight | main : 115 kg |
| transformer : 76.5 kg |
ADVANTAGES OF HOT FORMING WITH INDUCTION HEATING:
- Springback effect is eliminated
- Ductility is improved
- Low pressure & minimal residual part stress
- Better grain flow & microstructure
- Improved mechanical properties
- Reduced need for post production tempering & heat treating
- Improved production rates with minimal defects
INDUCTION HEATING IN HOT FORMING IS APPLIED FOR DIFFENRENT PURPOSES:
- Heading - forming a head on blot, screw or rivet
- Blanking - cutting a whole piece from sheet metal
- Punching - cutting a hole
- Slotting - cutting of elongated holes
- Perforating - cutting a group of holes
- Trimming - cutting away excess metal
- Shearing - cutting in straight line across piece
- Bending - producing single, double, straight flange, edge hem, curl or double hem bends
Our services
Pre-sale service.
1.Inquiry and consulting service
2.recommend the most suitable for our customers according to their requirements
3.Sample testing support
4.working videos available
5.View our factory
In-sale service.
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.
After-sale service.
1. Warranty time: 1year Warranty.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.
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380V 3 Phase Ultra High Frequency Induction Heating Machine For Forging Hot Forming Images
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